PROGRESSIVE TECHNOLOGIES OF FORGING LARGE PARTS WITH RESPONSIBLE DESTINATION

Authors

Authors

P. P. Kalchenko
O. E. Markov
I. S. Aliiev
N. S. Hrudkina

Progressive technologies of forging large parts with responsible destination.  Monograph. Riga, Latvia : “Baltija Publishing”, 2022. 96 р.

References

Markov, O. E. Resursosberegayushchie tekhnologicheskie processy kovki krupnyh valov i plit : monografiya / O. E. Markov, I. S. Aliev. – Kramatorsk : DGMA, 2012. – 324 s. – ISBN 978–966–379–583–6.

Markov O. New Technological Process of Shafts Forging / O. Markov // New technologies and achievements in metallurgy and materials engineering. – Czestochowa : Quick-druk, 2012. – P. 414–418. ISBN 978-83-87745-74-5.

The Influence of Block Shape on the Elimination of Axial Defects of Ingots when Forging Large Forged Pieces / I. S. Aliew, L. N. Sokolov, O. E. Markov, A. N. Lagutina, V. M. Oleshko // Nowe technologie i osiagniecia w metalurgii i inzynierii materialowey. – Czestochowa, 2004. – № 39. – P. 375–382. – (Seria : Metalurgia). – ISBN 83-87745-37-5.

Markov, O.E., Oleshko, M.V., Mishina, V.I. Development of energy-saving technological process of shafts forging Weighing more than 100 tons without ingot upsetting (2011) Metallurgical and Mining Industry, 3 (7), pp. 87-90. http://www.metaljournal.com.ua/assets/Uploads/attachments/87Markov.pdf.

Markov O. Investigation of the New Technological Process of Forging Large Shafts without Upsetting / O. Markov, V. Oleshko, V. Zligorev // METAL 2012: Proceedings on CD-ROM. – Brno, Czech Republic, 2012. –ISBN 978-80-87294-29-1. Available on Web site : http://www.metal2012.com.

Karnaukh, S.G., Markov, O.E., Kukhar, V.V., Shapoval, A.A. Classification of steels according to their sensitivity to fracture using a synergetic model (2022) International Journal of Advanced Manufacturing Technology, 119 (7-8), pp. 5277-5287. DOI: 10.1007/s00170-022-08653-y.

Trembach, B., Grin, A., Turchanin, M., Makarenko, N., Markov, O., Trembach, I. Application of Taguchi method and ANOVA analysis for optimization of process parameters and exothermic addition (CuO-Al) introduction in the core filler during self-shielded flux-cored arc welding (2021) International Journal of Advanced Manufacturing Technology, 114 (3-4), pp. 1099-1118. DOI: 10.1007/s00170-021-06869-y.

Markov O. Efficient scheme for shafts forging of large ingots with operation of forging drawing / O. Markov, N. Rudenko // 12th International Conference RaDMI 2012: Proceedings on CD-ROM. – Vrnjačka Banja, Serbia, 2012. – Vol. 4. – Issue 3. – P. 142-147. – ISSN 1821-3103.

Markov, O.E. Forging of large pieces by tapered faces (2012) Steel in Translation, 42 (12), pp. 808-810. DOI: 10.3103/S0967091212120054 https://doi.org/10.3103/S0967091212120054.

Markov, O., Gerasimenko, O., Aliieva, L., Shapoval, A. Development of the metal rheology model of high-temperature deformation for modeling by finite element method (2019) EUREKA, Physics and Engineering, 2019 (2), pp. 52-60. DOI: 10.21303/2461-4262.2019.00877 https://doi.org/10.21303/2461-4262.2019.00877

Comparison of progressive schemes of the forging drawing for shafts manufacturing / O.E. Markov, N.A. Rudenko, Mirsad Taric, Veis Š. Šerifi // Metalurgia international. – 2013. Vol. 18. № 9. – P. 48 – 53.

Zhbankov, I.G., Markov, O.E., Perig, A.V. Rational parameters of profiled workpieces for an upsetting process (2014) International Journal of Advanced Manufacturing Technology, 72 (5-8), pp. 865-872. DOI: 10.1007/s00170-014-5727-5 https://doi.org/10.1007/s00170-014-5727-5

Markov O. E. Improvement of plate’s shape for ingots upsetting / Oleg E. Markov, Natalia A. Rudenko, Igor A. Grachov // 14th International Conference RaDMI 2014 : Proceedings on CD-ROM. – Topola, Serbia, 2014. – Vol. 1. – P. 268-276. – ISBN 978-86-6075-047-3.

Barabash, A.V., Gavril’chenko, E.Y., Gribkov, E.P., Markov, O.E. Straightening of sheet with correction of waviness (2014) Steel in Translation, 44 (12), pp. 916-920. DOI: 10.3103/S096709121412002X http://dx.doi.org/10.3103/s096709121412002x.

Oleg E. Markov Improvement of Plate’s Shape for Ingots Upsetting / Oleg E. Markov, Natalia A. Rudenko, Igor A. Grachov, Aleksandar Ristovski, Vladimir Radojičić // Applied Mechanics and Materials. – 2015. – Vol. 806. – Р 141-150. DOI 10.4028/www.scientific.net/AMM.806.141.

Oleg E. Markov, Natalia A. Rudenko, Igor A. Grachov, Aleksandar Ristovski, Vladimir Radojičić (2015) Improvement of Plate’s Shape for Ingots Upsetting. Applied Mechanics and Materials, Vol. 806: 141-150. http://doi.org/10.4028/www.scientific.net/AMM.806.141.

Markov, O.E., Perig, A.V., Markova, M.A., Zlygoriev, V.N. Development of a new process for forging plates using intensive plastic deformation (2016) International Journal of Advanced Manufacturing Technology, 83 (9-12), pp. 2159-2174. DOI: 10.1007/s00170-015-8217-5 http://doi.org/10.1007/s00170-015-8217-5.

Markov, O.E., Perig, A.V., Zlygoriev, V.N., Markova, M.A., Kosilov, M.S. Development of forging processes using intermediate workpiece profiling before drawing: research into strained state (2017) Journal of the Brazilian Society of Mechanical Sciences and Engineering, 39 (11), pp. 4649-4665. DOI: 10.1007/s40430-017-0812-y https://doi.org/10.1007/S40430-017-0812-Y.

Markov, O.E., Perig, A.V., Zlygoriev, V.N., Markova, M.A., Grin, A.G. A new process for forging shafts with convex dies. Research into the stressed state (2017) International Journal of Advanced Manufacturing Technology, 90 (1-4), pp. 801-818. DOI: 10.1007/s00170-016-9378-6 http://doi.org/10.1007/s00170-016-9378-6.

Markov, O., Zlygoriev, V., Gerasimenko, O., Hrudkina, N., Shevtsov, S. Improving the quality of forgings based on upsetting the workpieces with concave facets (2018) Eastern-European Journal of Enterprise Technologies, 5 (1-95), pp. 16-24. DOI: 10.15587/1729-4061.2018.142674 http://doi.org/10.15587/1729-4061.2018.142674.

Markov, O., Gerasimenko, O., Aliieva, L., Shapoval, A., Kosilov, M. Development of a new process for expanding stepped tapered rings (2019) Eastern European Journal of Enterprise Technologies, 2 (1-98), pp. 39-46. DOI: 10.15587/1729-4061.2019.160395 http://doi.org/10.15587/1729-4061.2019.160395

Hrudkina, N., Aliieva, L., Abhari, P., Markov, O., Sukhovirska, L. Investigating the process of shrinkage depression formation at the combined radialbackward extrusion of parts with a flange (2019) Eastern-European Journal of Enterprise Technologies, 5 (1-101), pp. 49-57. DOI: 10.15587/1729-4061.2019.179232 https://doi.org/10.15587/1729-4061.2019.179232.

Markov, O.E., Gerasimenko, O.V., Kukhar, V.V., Abdulov, O.R., Ragulina, N.V. Computational and experimental modeling of new forging ingots with a directional solidification: the relative heights of 1.1 (2019) Journal of the Brazilian Society of Mechanical Sciences and Engineering, 41 (8), статья № 310. DOI: 10.1007/s40430-019-1810-z http://doi.org/10.1007/s40430-019-1810-z.

Markov Oleg E. Computerized-aided design and modeling of Forging Process of Large Parts with Responsible Destination. Monography. Mechanical engineering, manufacturing technology. Edited by Corina Vatamaniuc. LAP LAMBERT Academic Publishing. 2019. – P. 65. ISBN 978-620-0-25756-7.

Volodymyr Kukhar, Elena Balalayeva, Svitlana Hurkovska, Yurii Sahirov, Oleg Markov, Andrii Prysiazhnyi and Oleksandr Anishchenko (2020). The Selection of Options for Closed-Die Forging of Complex Parts Using Computer Simulation by the Criteria of Material Savings and Minimum Forging Force. Intelligent Communication, Control and Devices, Advances in Intelligent Systems and Computing, Springer, 2019. – Vol. 989. – P. 325–331. – ISBN 978-981-13-8617-6 https://doi.org/10.1007/978-981-13-8618-3_35

https://books.google.com.ua/books/about/Intelligent_Communication_Control_and_De.html?id=6lzTxAEACAAJ&redir_esc=y.

Semenov V. M. Features of electroslag welding curvilinear joints from twolayer steels / V. M. Semenov, O.E. Markov // Научный вестник ДГМА. – № 1 (19 Е). 2016.– С. 132-136. – ISSN 2219-7869.

Kukhar, V., Balalayeva, E., Hurkovska, S., Sahirov, Y., Markov, O., Prysiazhnyi, A., Anishchenko, O. The selection of options for closed-die forging of complex parts using computer simulation by the criteria of material savings and minimum forging force (2020) Advances in Intelligent Systems and Computing, 989, pp. 325-331. DOI: 10.1007/978-981-13-8618-3_35.

Markov, O., Diachenko, Y., Aliieva, L., Zharikov, S., Hrudkina, N., Bondarenko, V., Pohorielov, M. Determination of the peculiarities of obtaining coatings of different hardness on structural steel at diffusion metallization (2019) Eastern-European Journal of Enterprise Technologies, 6 (12-102), pp. 14-21. DOI: 10.15587/1729-4061.2019.188936 https://doi.org/10.15587/1729-4061.2019.188936

Allieva, L., Hrudkina, N., Aliiev, I., Zhbankov, I., Markov, O. Effect of the tool geometry on the force mode of the combined radial-direct extrusion with compression (2020) Eastern-European Journal of Enterprise Technologies, 2 (1-104), pp. 15-22. DOI: 10.15587/1729-4061.2020.198433.

Hrudkina, N., Aliieva, L., Markov, O., Kartamyshev, D., Shevtsov, S., Kuznetsov, M. Modeling the process of radialdirect extrusion with expansion using a triangular kinematic module (2020) Eastern-European Journal of Enterprise Technologies, 3 (1-105), pp. 17-22. DOI: 10.15587/1729-4061.2020.203989.

Markov, O., Gerasimenko, O., Khvashchynskyi, A., Zhytnikov, R., Puzyr, R. Modeling the techological process of pipe forging without a mandrel (2019) Eastern-European Journal of Enterprise Technologies, 3 (1-99), pp. 42-48. DOI: 10.15587/1729-4061.2019.167077 http://doi.org/10.15587/1729-4061.2019.167077.

Markov, O., Kosilov, M., Panov, V., Kukhar, V., Karnaukh, S., Ragulina, N., Bochanov, P., Rizak, P. Modeling and improvement of saddling a stepped hollow workpiece with a profiled tool (2019) Eastern-European Journal of Enterprise Technologies, 6 (1-102), pp. 19-25. DOI: 10.15587/1729-4061.2019.183663https://doi.org/10.15587/1729-4061.2019.183663.

Markov, O.E. & Gerasimenko, O.V.: Chapter 4: Computerized modeling and development of a new forging process of large workpieces for parts with responsible destination. In: Modern Manufacturing Processes and Systems, Vol. 1: Fundamentals. Vrnjačka Banja (Serbia): SaTCIP Publisher Ltd. & Belgrade (Serbia): Faculty of Information Technology and Engineering (FITI), 2020, pp. 65–98. ISBN 978-86-6075-069-5 https://plus.sr.cobiss.net/opac7/bib/29912073#full.

Markov, O.E., Aliiev, I.S., Aliieva, L.I., Hrudkina, N.S. Computerized and physical modeling of upsetting operation by combined dies (2020) Journal of Chemical Technology and Metallurgy, 55 (3), pp. 640-648. https://dl.uctm.edu/journal/node/j2020-3/23_19-275_p_640-648.pdf.

Hrudkina, N., Aliieva, L., Markov, O., Marchenko, I., Shapoval, A., Abhari, P., Kordenko, M. Predicting the shape formation of hollow parts with a flange in the process of combined radial-reverse extrusion (2020) Eastern-European Journal of Enterprise Technologies, 4 (1-106), pp. 55-62. DOI: 10.15587/1729-4061.2020.203988.

Markov, O.E., Gerasimenko, O.V., Shapoval, A.A., Abdulov, O.R., Zhytnikov, R.U. Computerized simulation of shortened ingots with a controlled crystallization for manufacturing of high-quality forgings (2019) International Journal of Advanced Manufacturing Technology, 103 (5-8), pp. 3057-3065. DOI: 10.1007/s00170-019-03749-4 http://doi.org/10.1007/s00170-019-03749-4.

Patent 61771 Ukraina, MPK (2006.01) B 22 D 7/06. Vylyvnytsia dlia vidlyvannia korotkykh kovalskykh zlytkiv / Markov O. Ye, Aliiev I. S., Oleshko M. V. ; zaiavnyk i vlasnyk DDMA, Kramatorsk. – № u201100943 ; zaiavl. 28.01.11 ; opubl. 25.07.11 ; Biul. № 14. – 3 s. : il.

Aliieva, L.I., Markov, O.E., Aliiev, I.S., Hrudkina, N.S., Levchenko, V.N., Malii, K.V. Analysis of Power Parameters of Combined Three-Direction Deformation of Parts with Flange (2021) FME Transactions, 49 (2), pp. 344-355. DOI: 10.5937/fme2102344Ahttps://www.mas.bg.ac.rs/_media/istrazivanje/fme/vol49/2/9_oe_markov_et_al.pdf.

Markov, O., Panov, V., Karnaukh, S., Khvashchynskyi, A., Zhytnikov, R., Kukhar, V., Kosilov, M., Rizak, P. Determining the deformed state in the process of rolling conical shells with a flange (2020) Eastern-European Journal of Enterprise Technologies, 6 (1-108), pp. 34-41. DOI: 10.15587/1729-4061.2020.216523.

Karnaukh Sergii G., Markov Oleg E. , Shapoval Alexander A., Zubenko Kateryna V. Development and research of the stamp for cutting of a rolled stock with a differentiated clamp (2022) FME Transactions, 50 (2), pp. 344-355.

Hrudkina, N., Aliiev, I., Markov, O., Savchenko, I., Sukhovirska, L., Tahan, L. Designing a kinematic module with rounding to model the processes of combined radial-longitudinal extrusion involving a tool whose configuration is complex (2021) Eastern-European Journal of Enterprise Technologies, 2 (1-110), pp. 81-89. DOI: 10.15587/1729-4061.2021.227120.

Markov, O.E., Kukhar, V.V., Zlygoriev, V.N., Shapoval, A.A., Khvashchynskyi, A.S., Zhytnikov, R.U. Improvement of Upsetting Process of Four-Beam Workpieces Based on Computerized and Physical Modeling (2020) FME Transactions, 48 (4), pp. 946-953. DOI: 10.5937/fme2004946M.

Hrudkina, N., Aliieva, L., Markov, O., Malii, K., Sukhovirska, L., Kuznetsov, M. Predicting the shape formation of parts with a flange and an axial protrusion in the process of combined aligned radial-direct extrusion (2020) Eastern-European Journal of Enterprise Technologies, 5 (1-107), pp. 110-117. DOI: 10.15587/1729-4061.2020.212018.

New technological process of manufacture of forged pieces such as plates /L.N. Sokolov, I.S. Aliew, O.E. Markov [et al.] V.M. Oleshko // Nowe technology i osiagniecia w metalurgii i inzynierii materialovey. Seria Metalurgia.– Czestochowa, 2003. – № 31. – P. 131–137.

The Influence of Block Shape on the Elimination of Axial Defects of Ingots when Forging Large Forged Pieces / I. S. Aliew, L. N. Sokolov, O. E. Markov, A. N. Lagutina, V. M. Oleshko // Nowe technologie i osiagniecia w metalurgii i inzynierii materialowey. – Czestochowa, 2004. – № 39. – P. 375–382. – (Seria : Metalurgia). – ISBN 83-87745-37-5.

Markov O. Investigation of the New Technological Process of Forging Large Shafts without Upsetting / O. Markov, V. Oleshko, V. Zligorev // METAL 2012 : 21st Int. Conf. on Metallurgy and Materials – Brno, Czech Republic,( 23–25 may, 2012). – 2012. – P. 47. – ISBN 978-80-87294-29-1.

Karnaukh, S.G., Markov, O.E., Aliieva, L.I., Kukhar, V.V. Designing and researching of the equipment for cutting by breaking of rolled stock (2020) International Journal of Advanced Manufacturing Technology, 109 (9-12), pp. 2457-2464. DOI: 10.1007/s00170-020-05824-7.

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Published
December 8, 2022